De Re Metallica Part 48

The _officina_, or the building necessary for the purposes and use of those who separate silver from copper, is constructed in this manner.

First, four long walls are built, of which the first, which is parallel with the bank of a stream, and the second, are both two hundred and sixty-four feet long. The second, however, stops at one hundred and fifty-one feet, and after, as it were, a break for a length of twenty-four feet, it continues again until it is of a length equal to the first wall. The third wall is one hundred and twenty feet long, starting at a point opposite the sixty-seventh foot of the other walls, and reaching to their one hundred and eighty-sixth foot. The fourth wall is one hundred and fifty-one feet long. The height of each of these walls, and likewise of the other two and of the transverse walls, of which I will speak later on, is ten feet, and the thickness two feet and as many palms. The second long wall only is built fifteen feet high, because of the furnaces which must be built against it. The first long wall is distant fifteen feet from the second, and the third is distant the same number of feet from the fourth, but the second is distant thirty-nine feet from the third. Then transverse walls are built, the first of which leads from the beginning of the first long wall to the beginning of the second long wall; and the second transverse wall from the beginning of the second long wall to the beginning of the fourth long wall, for the third long wall does not reach so far. Then from the beginning of the third long wall are built two walls--the one to the sixty-seventh foot of the second long wall, the other to the same point in the fourth long wall. The fifth transverse wall is built at a distance of ten feet from the fourth transverse wall toward the second transverse wall; it is twenty feet long, and starts from the fourth long wall. The sixth transverse wall is built also from the fourth long wall, at a point distant thirty feet from the fourth transverse wall, and it extends as far as the back of the third long wall. The seventh transverse wall is constructed from the second long wall, where this first leaves off, to the third long wall; and from the back of the third long wall the eighth transverse wall is built, extending to the end of the fourth long wall. Then the fifth long wall is built from the seventh transverse wall, starting at a point nineteen feet from the second long wall; it is one hundred and nine feet in length; and at a point twenty-four feet along it, the ninth transverse wall is carried to the third end of the second long wall, where that begins again. The tenth transverse wall is built from the end of the fifth long wall, and leads to the further end of the second long wall; and from there the eleventh transverse wall leads to the further end of the first long wall. Behind the fifth long wall, and five feet toward the third long wall, the sixth long wall is built, leading from the seventh transverse wall; its length is thirty-five feet, and from its further end the twelfth transverse wall is built to the third long wall, and from it the thirteenth transverse wall is built to the fifth long wall. The fourteenth transverse wall divides into equal parts the s.p.a.ce which lies between the seventh transverse wall and the twelfth.

The length, height, breadth, and position of the walls are as above.

Their archways, doors, and openings are made at the same time that the walls are built. The size of these and the way they are made will be much better understood hereafter. I will now speak of the furnace hoods and of the roofs. The first side[2] of the hood stands on the second long wall, and is similar in every respect to those whose structure I explained in Book IX, when I described the works in whose furnaces are smelted the ores of gold, silver, and copper. From this side of the hood a roof, which consists of burnt tiles, extends to the first long wall; and this part of the building contains the bellows, the machinery for compressing them, and the instruments for inflating them. In the middle s.p.a.ce, which is situated between the second and third transverse walls, an upright post eight feet high and two feet thick and wide, is erected on a rock foundation, and is distant thirteen feet from the second long wall. On that upright post, and in the second transverse wall, which has at that point a square hole two feet high and wide, is placed a beam thirty-four feet and a palm long. Another beam, of the same length, width, and thickness, is fixed on the same upright post and in the third transverse wall. The heads of those two beams, where they meet, are joined together with iron staples. In a similar manner another post is erected, at a distance of ten feet from the first upright post in the direction of the fourth wall, and two beams are laid upon it and into the same walls in a similar way to those I have just now described. On these two beams and on the fourth long wall are fixed seventeen cross-beams, forty-three feet and three palms long, a foot wide, and three palms thick; the first of these is laid upon the second transverse wall, the last lies along the third and fourth transverse walls; the rest are set in the s.p.a.ce between them. These cross-beams are three feet apart one from the other.

In the ends of these cross-beams, facing the second long wall, are mortised the ends of the same number of rafters reaching to those timbers which stand upright on the second long wall, and in this manner is made the inclined side of the hood in a similar way to the one described in Book IX. To prevent this from falling toward the vertical wall of the hood, there are iron rods securing it, but only a few, because the four brick chimneys which have to be built in that s.p.a.ce partly support it. Twelve feet back are likewise mortised into the cross-beams, which lie upon the two longitudinal beams and the fourth long wall, the lower ends of as many rafters, whose upper ends are mortised into the upper ends of an equal number of similar rafters, whose lower ends are mortised to the ends of the beams at the fourth long wall. From the first set of rafters[4] to the second set of rafters is a distance of twelve feet, in order that a gutter may be well placed in the middle s.p.a.ce. Between these two are again erected two sets of rafters, the lower ends of which are likewise mortised into the beams, which lie on the two longitudinal beams and the fourth long wall, and are interdistant a cubit. The upper ends of the ones fifteen feet long rest on the backs of the rafters of the first set; the ends of the others, which are eighteen feet long, rest on the backs of the rafters of the second set, which are longer; in this manner, in the middle of the rafters, is a sub-structure. Upon each alternate cross-beam which is placed upon the two longitudinal beams and the fourth long wall is erected an upright post, and that it may be sufficiently firm it is strengthened by means of a slanting timber. Upon these posts is laid a long beam, upon which rests one set of middle rafters. In a similar manner the other set of middle rafters rests on a long beam which is placed upon other posts. Besides this, two feet above every cross-beam, which is placed on the two longitudinal beams and the fourth long wall, is placed a tie-beam which reaches from the first set of middle rafters to the second set of middle rafters; upon the tie-beams is placed a gutter hollowed out from a tree. Then from the back of each of the first set of middle rafters a beam six feet long reaches almost to the gutter; to the lower end of this beam is attached a piece of wood two feet long; this is repeated with each rafter of the first set of middle rafters.

Similarly from the back of each rafter of the second set of middle rafters a little beam, seven feet long, reaches almost to the gutter; to the lower end of it is likewise attached a short piece of wood; this is repeated on each rafter of the second set of middle rafters. Then in the upper part, to the first and second sets of princ.i.p.al rafters are fastened long boards, upon which are fixed the burnt tiles; and in the same manner, in the middle part, they are fastened to the first and second sets of middle rafters, and at the lower part to the little beams which reach from each rafter of the first and second set of middle rafters almost to the gutter; and, finally, to the little boards fastened to the short pieces of wood are fixed s.h.i.+ngles of pine-wood extending into the gutter, so that the violent rain or melted snow may not penetrate into the building. The substructures in the interior which support the second set of rafters, and those on the opposite side which support the third, being not unusual, I need not explain.

In that part of the building against the second long wall are the furnaces, in which exhausted liquation cakes which have already been "dried" are smelted, that they may recover once again the appearance and colour of copper, inasmuch as they really are copper. The remainder of the room is occupied by the pa.s.sage which leads from the door to the furnaces, together with two other furnaces, in one of which the whole cakes of copper are heated, and in the other the exhausted liquation cakes are "dried" by the heat of the fire.

Likewise, in the room between the third and seventh[5] transverse walls, two posts are erected on rock foundation; both of them are eight feet high and two feet wide and thick. The one is at a distance of thirteen feet from the second long wall; the other at the same distance from the third long wall; there is a distance of thirteen feet between them. Upon these two posts and upon the third transverse wall are laid two longitudinal beams, forty-one feet and one palm long, and two feet wide and thick. Two other beams of the same length, width, and thickness are laid upon the upright posts and upon the seventh transverse wall, and the heads of the two long beams, where they meet, are joined with iron staples. On these longitudinal beams are again placed twenty-one transverse beams, thirteen feet long, a foot wide, and three palms thick, of which the first is set on the third transverse wall, and the last on the seventh transverse wall; the rest are laid in the s.p.a.ce between these two, and they are distant from one another three feet.

Into the ends of the transverse beams which face the second long wall, are mortised the ends of the same number of rafters erected toward the upright posts which are placed upon the second long wall, and in this manner is made the second inclined side wall of the hood. Into the ends of the transverse beams facing the third long wall, are mortised the ends of the same number of rafters rising toward the rafters of the first inclined side of the second hood, and in this manner is made the other inclined side of the second hood. But to prevent this from falling in upon the opposite inclined side of the hood, and that again upon the opposite vertical one, there are many iron rods reaching from some of the rafters to those opposite them; and this is also prevented in part by means of a few tie-beams, extending from the back of the rafters to the back of those which are behind them. These tie-beams are two palms thick and wide, and have holes made through them at each end; each of the rafters is bound round with iron bands three digits wide and half a digit thick, which hold together the ends of the tie-beams of which I have spoken; and so that the joints may be firm, an iron nail, pa.s.sing through the plate on both sides, is driven through the holes in the ends of the beams. Since one weight counter-balances another, the rafters on the opposite hoods cannot fall. The tie-beams and middle posts which have to support the gutters and the roof, are made in every particular as I stated above, except only that the second set of middle rafters are not longer than the first set of middle rafters, and that the little beams which reach from the back of each rafter of the second set of middle rafters nearly to the gutter are not longer than the little beams which reach from the back of each rafter of the first set of middle rafters almost to the gutter. In this part of the building, against the second long wall, are the furnaces in which copper is alloyed with lead, and in which "slags" are re-smelted. Against the third long wall are the furnaces in which silver and lead are liquated from copper. The interior is also occupied by two cranes, of which one deposits on the ground the cakes of copper lifted out of the moulding pans; the other lifts them from the ground into the second furnace.

On the third and the fourth long walls are set twenty-one beams eighteen feet and three palms long. In mortises in them, two feet behind the third long wall, are set the ends of the same number of rafters erected opposite to the rafters of the other inclined wall of the second furnace hood, and in this manner is made the third inclined wall, exactly similar to the others. The ends of as many rafters are mortised into these beams where they are fixed in the fourth long wall; these rafters are erected obliquely, and rest against the backs of the preceding ones and support the roof, which consists entirely of burnt tiles and has the usual substructures. In this part of the building there are two rooms, in the first of which the cakes of copper, and in the other the cakes of lead, are stored.

In the s.p.a.ce enclosed between the ninth and tenth transverse walls and the second and fifth long walls, a post twelve feet high and two feet wide and thick is erected on a rock foundation; it is distant thirteen feet from the second long wall, and six from the fifth long wall. Upon this post and upon the ninth transverse wall is laid a beam thirty-three feet and three palms long, and two palms wide and thick. Another beam, also of the same length, width and thickness, is laid upon the same post and upon the tenth transverse wall, and the ends of these two beams where they meet are joined by means of iron staples. On these beams and on the fifth long wall are placed ten cross-beams, eight feet and three palms long, the first of which is placed on the ninth transverse wall, the last on the tenth, the remainder in the s.p.a.ce between them; they are distant from one another three feet. Into the ends of the cross-beams facing the second long wall, are mortised the ends of the same number of rafters inclined toward the posts which stand vertically upon the second long wall. This, again, is the manner in which the inclined side of the furnace hood is made, just as with the others; at the top where the fumes are emitted it is two feet distant from the vertical side. The ends of the same number of rafters are mortised into the cross-beams, where they are set in the fifth long wall; each of them is set up obliquely and rests against the back of one of the preceding set; they support the roof, made of burnt tiles. In this part of the building, against the second long wall, are four furnaces in which lead is separated from silver, together with the cranes by means of which the domes are lifted from the crucibles.

In that part of the building which lies between the first long wall and the break in the second long wall, is the stamp with which the copper cakes are crushed, and the four stamps with which the accretions that are chipped off the walls of the furnace are broken up and crushed to powder, and likewise the bricks on which the exhausted liquation cakes of copper are stood to be "dried." This room has the usual roof, as also has the s.p.a.ce between the seventh transverse wall and the twelfth and thirteenth transverse walls.

[Ill.u.s.tration 499 (Hearths for melting lead cakes): A--Hearth. B--Rocks sunk into the ground. C--Walls which protect the fourth long wall from damage by fire. D--Dipping-pot. E--Ma.s.ses of lead. F--Trolley. G--Its wheels. H--Crane. I--Tongs. K--Wood. L--Moulds. M--Ladle. N--Pick.

O--Cakes.]

At the sides of these rooms are the fifth, the sixth, and the third long walls. This part of the building is divided into two parts, in the first of which stand the little furnaces in which the artificer a.s.says metals; and the bone ash, together with the other powders, are kept here. In the other room is prepared the powder from which the hearths and the crucibles of the furnaces are made. Outside the building, at the back of the fourth long wall, near the door to the left as you enter, is a hearth in which smaller ma.s.ses of lead are melted from large ones, that they may be the more easily weighed; because the ma.s.ses of lead, just as much as the cakes of copper, ought to be first prepared so that they can be weighed, and a definite weight can be melted and alloyed in the furnaces. To begin with, the hearth in which the ma.s.ses of lead are liquefied is six feet long and five wide; it is protected on both sides by rocks partly sunk into the earth, but a palm higher than the hearth, and it is lined in the inside with lute. It slopes toward the middle and toward the front, in order that the molten lead may run down and flow out into the dipping-pot. There is a wall at the back of the hearth which protects the fourth long wall from damage by the heat; this wall, which is made of bricks and lute, is four feet high, three palms thick, and five feet long at the bottom, and at the top three feet and two palms long; therefore it narrows gradually, and in the upper part are laid seven bricks, the middle ones of which are set upright, and the end ones inclined; they are all thickly coated with lute. In front of the hearth is a dipping-pot, whose pit is a foot deep, and a foot and three palms wide at the top, and gradually narrows. When the ma.s.ses of lead are to be melted, the workman first places the wood in the hearth so that one end of each billet faces the wall, and the other end the dipping-pot. Then, a.s.sisted by other workmen, he pushes the ma.s.s of lead forward with crowbars on to a low trolley, and draws it to the crane.

The trolley consists of planks fastened together, is two and one-half feet wide and five feet long, and has two small iron axles, around which at each end revolve small iron wheels, two palms in diameter and as many digits wide. The trolley has a tongue, and attached to this is a rope, by which it is drawn to the crane. The crane is exactly similar to those in the second part of the works, except that the crane-arm is not so long. The tongs in whose jaws[6] the ma.s.ses of lead are seized, are two feet a palm and two digits long; both of the jaws, when struck with a hammer, impinge upon the ma.s.s and are driven into it. The upper part of both handles of the tongs are curved back, the one to the right, the other to the left, and each handle is engaged in one of the lowest links of two short chains, which are three links long. The upper links are engaged in a large round ring, in which is fixed the hook of a chain let down from the pulley of the crane-arm. When the crank of the crane is turned, the ma.s.s is lifted and is carried by the crane-arm to the hearth and placed on the wood. The workmen wheel up one ma.s.s after another and place them in a similar manner on the wood of the hearth; ma.s.ses which weigh a total of about a hundred and sixty _centumpondia_[7] are usually placed upon the wood and melted at one time. Then a workman throws charcoal on the ma.s.ses, and all are made ready in the evening. If he fears that it may rain, he covers it up with a cover, which may be moved here and there; at the back this cover has two legs, so that the rain which it collects may flow down the slope on to the open ground. Early in the morning of the following day, he throws live coals on the charcoal with a shovel, and by this method the ma.s.ses of lead melt, and from time to time charcoal is added. The lead, as soon as it begins to run into the dipping-pot, is ladled out with an iron ladle into copper moulds such as the refiners generally use. If it does not cool immediately he pours water over it, and then sticks the pointed pick into it and pulls it out. The pointed end of the pick is three palms long and the round end is two digits long. It is necessary to smear the moulds with a wash of lute, in order that, when they have been turned upside down and struck with the broad round end of the pick, the cakes of lead may fall out easily. If the moulds are not washed over with the lute, there is a risk that they may be melted by the lead and let it through. Others take hold of a billet of wood with their left hand, and with the heavy lower end of it they pound the mould, and with the right hand they stick the point of the pick into the cake of lead, and thus pull it out. Then immediately the workman pours other lead into the empty moulds, and this he does until the work of melting the lead is finished. When the lead is melted, something similar to litharge is produced; but it is no wonder that it should be possible to make it in this case, when it used formerly to be produced at Puteoli from lead alone when melted by a fierce fire in the cupellation furnace.[8]

Afterward these cakes of lead are carried into the lead store-room.

[Ill.u.s.tration 501 (Stamp-mill for breaking copper cakes): A--Block of wood. B--Upright posts. C--Transverse beams. D--Head of the stamp.

E--Its tooth. F--The hole in the stamp-stem. G--Iron bar. H--Ma.s.ses of lead. I--The bronze saddle. K--Axle. L--Its arms. M--Little iron axle.

N--Bronze pipe.]

The cakes of copper, put into wheelbarrows, are carried into the third part of the building, where each is laid upon a saddle, and is broken up by the impact of successive blows from the iron-shod stamp. This machine is made by placing upon the ground a block of oak, five feet long and three feet wide and thick; it is cut out in the middle for a length of two feet and two palms, a width of two feet, and a depth of three palms and two digits, and is open in front; the higher part of it is at the back, and the wide part lies flat in the block. In the middle of it is placed a bronze saddle. Its base is a palm and two digits wide, and is planted between two ma.s.ses of lead, and extends under them to a depth of a palm on both sides. The whole saddle is three palms and two digits wide, a foot long, and two palms thick. Upon each end of the block stands a post, a cubit wide and thick, the upper end of which is somewhat cut away and is mortised into the beams of the building. At a height of four feet and two digits above the block there are joined to the posts two transverse beams, each of which is three palms wide and thick; their ends are mortised into the upright posts, and holes are bored through them; in the holes are driven iron claves, horned in front and so driven into the post that one of the horns of each points upward and the other downward; the other end of each clavis is perforated, and a wide iron wedge is inserted and driven into the holes, and thus holds the transverse beams in place. These transverse beams have in the middle a square opening three palms and half a digit wide in each direction, through which the iron-shod stamp pa.s.ses. At a height of three feet and two palms above these transverse beams there are again two beams of the same kind, having also a square opening and holding the same stamp. This stamp is square, eleven feet long, three palms wide and thick; its iron shoe is a foot and a palm long; its head is two palms long and wide, a palm two digits thick at the top, and at the bottom the same number of digits, for it gradually narrows. But the tail is three palms long; where the head begins is two palms wide and thick, and the further it departs from the same the narrower it becomes. The upper part is enclosed in the stamp-stem, and it is perforated so that an iron bolt may be driven into it; it is bound by three rectangular iron bands, the lowest of which, a palm wide, is between the iron shoe and the head of the stamp; the middle band, three digits wide, follows next and binds round the head of the stamp, and two digits above is the upper one, which is the same number of digits wide. At a distance of two feet and as many digits above the lowest part of the iron shoe, is a rectangular tooth, projecting from the stamp for a distance of a foot and a palm; it is two palms thick, and when it has extended to a distance of six digits from the stamp it is made two digits narrower. At a height of three palms upward from the tooth there is a round hole in the middle of the stamp-stem, into which can be thrust a round iron bar two feet long and a digit and a half in diameter; in its hollow end is fixed a wooden handle two palms and the same number of digits long. The bar rests on the lower transverse beam, and holds up the stamp when it is not in use.

The axle which raises the stamp has on each side two arms, which are two palms and three digits distant from each other, and which project from the axle a foot, a palm and two digits; penetrating through them are bolts, driven in firmly; the arms are each a palm and two digits wide and thick, and their round heads, for a foot downward on either side, are covered with iron plates of the same width as the arms and fastened by iron nails. The head of each arm has a round hole, into which is inserted an iron pin, pa.s.sing through a bronze pipe; this little axle has at the one end a wide head, and at the other end a perforation through which is driven an iron nail, lest this little axle should fall out of the arms. The bronze pipe is two palms long and one in diameter; the little iron axle penetrates through its round interior, which is two digits in diameter. The bronze pipe not only revolves round the little iron axle, but it also rotates with it; therefore, when the axle revolves, the little axle and the bronze tube in their turn raise the tooth and the stamp. When the little iron axle and the bronze pipe have been taken out of the arms, the tooth of the stamps is not raised, and other stamps may be raised without this one. Further on, a drum with spindles fixed around the axle of a water-wheel moves the axle of a toothed drum, which depresses the sweeps of the bellows in the adjacent fourth part of the building; but it turns in the contrary direction; for the axis of the drum which raises the stamps turns toward the north, while that one which depresses the sweeps of the bellows turns toward the south.

[Ill.u.s.tration 504 (Hearths for heating copper cakes): A--Back wall.

B--Walls at the sides. C--Upright posts. D--Chimney. E--The cakes arranged. F--Iron plates. G--Rocks. H--Rabble with two p.r.o.ngs.

I--Hammers.]

Those cakes which are too thick to be rapidly broken by blows from the iron-shod stamp, such as are generally those which have settled in the bottom of the crucible,[9] are carried into the first part of the building. They are there heated in a furnace, which is twenty-eight feet distant from the second long wall and twelve feet from the second transverse wall. The three sides of this furnace are built of rectangular rocks, upon which bricks are laid; the back furnace wall is three feet and a palm high, and the rear of the side walls is the same; the side walls are sloping, and where the furnace is open in front they are only two feet and three palms high; all the walls are a foot and a palm thick. Upon these walls stand upright posts not less thick, in order that they may bear the heavy weight placed upon them, and they are covered with lute; these posts support the sloping chimney and penetrate through the roof. Moreover, not only the ribs of the chimney, but also the rafters, are covered thickly with lute. The hearth of the furnace is six feet long on each side, is sloping, and is paved with bricks. The cakes of copper are placed in the furnace and heated in the following way. They are first of all placed in the furnace in rows, with as many small stones the size of an egg between, so that the heat of the fire can penetrate through the s.p.a.ces between them; indeed, those cakes which are placed at the bottom of the crucible are each raised upon half a brick for the same reason. But lest the last row, which lies against the mouth of the furnace, should fall out, against the mouth are placed iron plates, or the copper cakes which are the first taken from the crucible when copper is made, and against them are laid exhausted liquation cakes or rocks. Then charcoal is thrown on the cakes, and then live coals; at first the cakes are heated by a gentle fire, and afterward more charcoal is added to them until it is at times three-quarters of a foot deep. A fiercer fire is certainly required to heat the hard cakes of copper than the fragile ones. When the cakes have been sufficiently heated, which usually occurs within the s.p.a.ce of about two hours, the exhausted liquation cakes or the rocks and the iron plate are removed from the mouth of the furnace. Then the hot cakes are taken out row after row with a two-p.r.o.nged rabble, such as the one which is used by those who "dry" the exhausted liquation cakes. Then the first cake is laid upon the exhausted liquation cakes, and beaten by two workmen with hammers until it breaks; the hotter the cakes are, the sooner they are broken up; the less hot, the longer it takes, for now and then they bend into the shape of copper basins. When the first cake has been broken, the second is put on to the other fragments and beaten until it breaks into pieces, and the rest of the cakes are broken up in the same manner in due order. The head of the hammer is three palms long and one wide, and sharpened at both ends, and its handle is of wood three feet long. When they have been broken by the stamp, if cold, or with hammers if hot, the fragments of copper or the cakes are carried into the store-room for copper.

The foreman of the works, according to the different proportions of silver in each _centumpondium_ of copper, alloys it with lead, without which he could not separate the silver from the copper.[10] If there be a moderate amount of silver in the copper, he alloys it fourfold; for instance, if in three-quarters of a _centumpondium_ of copper there is less than the following proportions, _i.e._: half a _libra_ of silver, or half a _libra_ and a _sicilicus_, or half a _libra_ and a _semi-uncia_, or half a _libra_ and _semi-uncia_ and a _sicilicus_, then rich lead--that is, that from which the silver has not yet been separated--is added, to the amount of half a _centumpondium_ or a whole _centumpondium_, or a whole and a half, in such a way that there may be in the copper-lead alloy some one of the proportions of silver which I have just mentioned, which is the first alloy. To this "first" alloy is added such a weight of de-silverized lead or litharge as is required to make out of all of these a single liquation cake that will contain approximately two _centumpondia_ of lead; but as usually from one hundred and thirty _librae_ of litharge only one hundred _librae_ of lead are made, a greater proportion of litharge than of de-silverized lead is added as a supplement. Since four cakes of this kind are placed at the same time into the furnace in which the silver and lead is liquated from copper, there will be in all the cakes three _centumpondia_ of copper and eight _centumpondia_ of lead. When the lead has been liquated from the copper, it weighs six _centumpondia_, in each _centumpondium_ of which there is a quarter of a _libra_ and almost a _sicilicus_ of silver. Only seven _unciae_ of the silver remain in the exhausted liquation cakes and in that copper-lead alloy which we call "liquation thorns"; they are not called by this name so much because they have sharp points as because they are base. If in three-quarters of a _centumpondium_ of copper there are less than seven _uncia_ and a _semi-uncia_ or a _bes_ of silver, then so much rich lead must be added as to make in the copper and lead alloy one of the proportions of silver which I have already mentioned. This is the "second" alloy. To this is again to be added as great a weight of de-silverized lead, or of litharge, as will make it possible to obtain from that alloy a liquation cake containing two and a quarter _centumpondia_ of lead, in which manner in four of these cakes there will be three _centumpondia_ of copper and nine _centumpondia_ of lead. The lead which liquates from these cakes weighs seven _centumpondia_, in each _centumpondium_ of which there is a quarter of a _libra_ of silver and a little more than a _sicilicus_. About seven _unciae_ of silver remain in the exhausted liquation cakes and in the liquation thorns, if we may be allowed to make common the old name (_spinae_ = thorns) and bestow it upon a new substance. If in three-quarters of a _centumpondium_ of copper there is less than three-quarters of a _libra_ of silver, or three-quarters and a _semi-uncia_, then as much rich lead must be added as will produce one of the proportions of silver in the copper-lead alloy above mentioned; this is the "third" alloy. To this is added such an amount of de-silverized lead or of litharge, that a liquation cake made from it contains in all two and three-quarters _centumpondia_ of lead. In this manner four such cakes will contain three _centumpondia_ of copper and eleven _centumpondia_ of lead. The lead which these cakes liquate, when they are melted in the furnace, weighs about nine _centumpondia_, in each _centumpondium_ of which there is a quarter of a _libra_ and more than a _sicilicus_ of silver; and seven _unciae_ of silver remain in the exhausted liquation cakes and in the liquation thorns. If, however, in three-quarters of a _centumpondium_ of copper there is less than ten-twelfths of a _libra_ or ten-twelfths of a _libra_ and a _semi-uncia_ of silver, then such a proportion of rich lead is added as will produce in the copper-lead alloy one of the proportions of silver which I mentioned above; this is the "fourth" alloy. To this is added such a weight of de-silverized lead or of litharge, that a liquation cake made from it contains three _centumpondia_ of lead, and in four cakes of this kind there are three _centumpondia_ of copper and twelve _centumpondia_ of lead. The lead which is liquated therefrom weighs about ten _centumpondia_, in each _centumpondium_ of which there is a quarter of a _libra_ and more than a _semi-uncia_ of silver, or seven _unciae_; a _bes_, or seven _unciae_ and a _semi-uncia_, of silver remain in the exhausted liquation cakes and in the liquation thorns.

[Ill.u.s.tration 508 (Blast Furnaces): A--Furnace in which "slags" are re-smelted. B--Furnace in which copper is alloyed with lead. C--Door.

D--Forehearths on the ground. E--Copper moulds. F--Rabble. G--Hook.

H--Cleft stick. I--Arm of the crane. K--The hook of its chain.]

Against the second long wall in the second part of the building, whose area is eighty feet long by thirty-nine feet wide, are four furnaces in which the copper is alloyed with lead, and six furnaces in which "slags"

are re-smelted. The interior of the first kind of furnace is a foot and three palms wide, two feet three digits long; and of the second is a foot and a palm wide and a foot three palms and a digit long. The side walls of these furnaces are the same height as the furnaces in which gold or silver ores are smelted. As the whole room is divided into two parts by upright posts, the front part must have, first, two furnaces in which "slags" are re-melted; second, two furnaces in which copper is alloyed with lead; and third, one furnace in which "slags" are re-melted. The back part of the room has first, one furnace in which "slags" are re-melted; next, two furnaces in which copper is alloyed with lead; and third, two furnaces in which "slags" are re-melted. Each of these is six feet distant from the next; on the right side of the first is a s.p.a.ce of three feet and two palms, and on the left side of the last one of seven feet. Each pair of furnaces has a common door, six feet high and a cubit wide, but the first and the tenth furnace each has one of its own. Each of the furnaces is set in an arch of its own in the back wall, and in front has a forehearth pit; this is filled with a powder compound rammed down and compressed in order to make a crucible.

Under each furnace is a hidden receptacle for the moisture,[11] from which a vent is made through the back wall toward the right, which allows the vapour to escape. Finally, to the right, in front, is the copper mould into which the copper-lead alloy is poured from the forehearth, in order that liquation cakes of equal weight may be made.

This copper mould is a digit thick, its interior is two feet in diameter and six digits deep. Behind the second long wall are ten pairs of bellows, two machines for compressing them, and twenty instruments for inflating them. The way in which these should be made may be understood from Book IX.

The smelter, when he alloys copper with lead, with his hand throws into the heated furnace, first the large fragments of copper, then a basketful of charcoal, then the smaller fragments of copper. When the copper is melted and begins to run out of the tap-hole into the forehearth, he throws litharge into the furnace, and, lest part of it should fly away, he first throws charcoal over it, and lastly lead. As soon as he has thrown into the furnace the copper and the lead, from which alloy the first liquation cake is made, he again throws in a basket of charcoal, and then fragments of copper are thrown over them, from which the second cake may be made. Afterward with a rabble he skims the "slag" from the copper and lead as they flow into the forehearth.

Such a rabble is a board into which an iron bar is fixed; the board is made of elder-wood or willow, and is ten digits long, six wide, and one and a half digits thick; the iron bar is three feet long, and the wooden handle inserted into it is two and a half feet long. While he purges the alloy and pours it out with a ladle into the copper mould, the fragments of copper from which he is to make the second cake are melting. As soon as this begins to run down he again throws in litharge, and when he has put on more charcoal he adds the lead. This operation he repeats until thirty liquation cakes have been made, on which work he expends nine hours, or at most ten; if more than thirty cakes must be made, then he is paid for another s.h.i.+ft when he has made an extra thirty.

At the same time that he pours the copper-lead alloy into the copper mould, he also pours water slowly into the top of the mould. Then, with a cleft stick, he takes a hook and puts its straight stem into the molten cake. The hook itself is a digit and a half thick; its straight stem is two palms long and two digits wide and thick. Afterward he pours more water over the cakes. When they are cold he places an iron ring in the hook of the chain let down from the pulley of the crane arm; the inside diameter of this ring is six digits, and it is about a digit and a half thick; the ring is then engaged in the hook whose straight stem is in the cake, and thus the cake is raised from the mould and put into its place.

The copper and lead, when thus melted, yield a small amount of "slag"[12] and much litharge. The litharge does not cohere, but falls to pieces like the residues from malt from which beer is made. _Pompholyx_ adheres to the walls in white ashes, and to the sides of the furnace adheres _spodos_.

In this practical manner lead is alloyed with copper in which there is but a moderate portion of silver. If, however, there is much silver in it, as, for instance, two _librae_, or two _librae_ and a _bes_, to the _centumpondium_,--which weighs one hundred and thirty-three and a third _librae_, or one hundred and forty-six _librae_ and a _bes_,[13]--then the foreman of the works adds to a _centumpondium_ of such copper three _centumpondia_ of lead, in each _centumpondium_ of which there is a third of a _libra_ of silver, or a third of a _libra_ and a _semi-uncia_. In this manner three liquation cakes are made, which contain altogether three _centumpondia_ of copper and nine _centumpondia_ of lead.[14] The lead, when it has been liquated from the copper, weighs seven _centumpondia_; and in each _centumpondium_--if the _centumpondium_ of copper contain two _librae_ of silver, and the lead contain a third of a _libra_--there will be a _libra_ and a sixth and more than a _semi-uncia_ of silver; while in the exhausted liquation cakes, and in the liquation thorns, there remains a third of a _libra_.

If a _centumpondium_ of copper contains two _librae_ and a _bes_ of silver, and the lead a third of a _libra_ and a _semi-uncia_, there will be in each liquation cake one and a half _librae_ and a _semi-uncia_, and a little more than a _sicilicus_ of silver. In the exhausted liquation cakes there remain a third of a _libra_ and a _semi-uncia_ of silver.

[Ill.u.s.tration 510 (Furnaces enriching copper bottoms): A--Furnace.

B--Forehearth. C--Dipping-Pot. D--Cakes.]

If there be in the copper only a minute proportion of silver, it cannot be separated easily until it has been re-melted in other furnaces, so that in the "bottoms" there remains more silver and in the "tops"

less.[15] This furnace, vaulted with unbaked bricks, is similar to an oven, and also to the cupellation furnace, in which the lead is separated from silver, which I described in the last book. The crucible is made of ashes, in the same manner as in the latter, and in the front of the furnace, three feet above the floor of the building, is the mouth out of which the re-melted copper flows into a forehearth and a dipping-pot. On the left side of the mouth is an aperture, through which beech-wood may be put into the furnace to feed the fire. If in a _centumpondium_ of copper there were a sixth of a _libra_ and a _semi-uncia_ of silver, or a quarter of a _libra_, or a quarter of a _libra_ and a _semi-uncia_--there is re-melted at the same time thirty-eight _centumpondia_ of it in this furnace, until there remain in each _centumpondium_ of the copper "bottoms" a third of a _libra_ and a _semi-uncia_ of silver. For example, if in each _centumpondium_ of copper not yet re-melted, there is a quarter of a _libra_ and a _semi-uncia_ of silver, then the thirty-eight _centumpondia_ that are smelted together must contain a total of eleven _librae_ and an _uncia_ of silver. Since from fifteen _centumpondia_ of re-melted copper there was a total of four and a third _librae_ and a _semi-uncia_ of silver, there remain only two and a third _librae_. Thus there is left in the "bottoms," weighing twenty-three _centumpondia_, a total of eight and three-quarter _librae_ of silver. Therefore, each _centumpondium_ of this contains a third of a _libra_ and a _semi-uncia_, a _drachma_, and the twenty-third part of a _drachma_ of silver; from such copper it is profitable to separate the silver. In order that the master may be more certain of the number of _centumpondia_ of copper in the "bottoms," he weighs the "tops" that have been drawn off from it; the "tops" were first drawn off into the dipping-pot, and cakes were made from them.

Fourteen hours are expended on the work of thus dividing the copper. The "bottoms," when a certain weight of lead has been added to them, of which alloy I shall soon speak, are melted in the blast furnace; liquation cakes are then made, and the silver is afterward separated from the copper. The "tops" are subsequently melted in the blast furnace, and re-melted in the refining furnace, in order that red copper shall be made[16]; and the "tops" from this are again smelted in the blast furnace, and then again in the refining furnace, that therefrom shall be made _caldarium_ copper. But when the copper, yellow or red or _caldarium_ is re-smelted in the refining furnace, forty _centumpondia_ are placed in it, and from it they make at least twenty, and at most thirty-five, _centumpondia_. About twenty-two _centumpondia_ of exhausted liquation cakes and ten of yellow copper and eight of red, are simultaneously placed in this latter furnace and smelted, in order that they may be made into refined copper.

The copper "bottoms" are alloyed in three different ways with lead.[17]

First, five-eighths of a _centumpondium_ of copper and two and three-quarters _centumpondia_ of lead are taken; and since one liquation cake is made from this, therefore two and a half _centumpondia_ of copper and eleven _centumpondia_ of lead make four liquation cakes.

Inasmuch as in each _centumpondium_ of copper there is a third of a _libra_ of silver, there would be in the whole of the copper ten-twelfths of a _libra_ of silver; to these are added four _centumpondia_ of lead re-melted from "slags," each _centumpondium_ of which contains a _sicilicus_ and a _drachma_ of silver, which weights make up a total of an _uncia_ and a half of silver. There is also added seven _centumpondia_ of de-silverized lead, in each _centumpondium_ of which there is a _drachma_ of silver; therefore in the four cakes of copper-lead alloy there is a total of a _libra_, a _sicilicus_ and a _drachma_ of silver. In each single _centumpondium_ of lead, after it has been liquated from the copper, there is an _uncia_ and a _drachma_ of silver, which alloy we call "poor" argentiferous lead, because it contains but little silver. But as five cakes of that kind are placed together in the furnace, they liquate from them usually as much as nine and three-quarters _centumpondia_ of poor argentiferous lead, in each _centumpondium_ of which there is an _uncia_ and a _drachma_ of silver, or a total of ten _unciae_ less four _drachmae_. Of the liquation thorns there remain three _centumpondia_, in each _centumpondium_ of which there are three _sicilici_ of silver; and there remain four _centumpondia_ of exhausted liquation cakes, each _centumpondium_ of which contains a _semi-uncia_ or four and a half _drachmae_. Inasmuch as in a _centumpondium_ of copper "bottoms" there is a third of a _libra_ and a _semi-uncia_ of silver, in five of those cakes there must be more than one and a half _unciae_ and half a _drachma_ of silver.

Then, again, from another two and a half _centumpondia_ of copper "bottoms," together with eleven _centumpondia_ of lead, four liquation cakes are made. If in each _centumpondium_ of copper there was a third of a _libra_ of silver, there would be in the whole of the _centumpondia_ of base metal five-sixths of a _libra_ of the precious metal. To this copper is added eight _centumpondia_ of poor argentiferous lead, each _centumpondium_ of which contains an _uncia_ and a _drachma_ of silver, or a total of three-quarters of a _libra_ of silver. There is also added three _centumpondia_ of de-silverized lead, in each _centumpondium_ of which there is a _drachma_ of silver.

Therefore, four liquation cakes contain a total of a _libra_, seven _unciae_, a _sicilicus_ and a _drachma_ of silver; thus each _centumpondium_ of lead, when it has been liquated from the copper, contains an _uncia_ and a half and a _sicilicus_ of silver, which alloy we call "medium" silver-lead.

Then, again, from another two and a half _centumpondia_ of copper "bottoms," together with eleven _centumpondia_ of lead, they make four liquation cakes. If in each _centumpondium_ of copper there were likewise a third of a _libra_ of silver, there will be in all the weight of the base metal five-sixths of a _libra_ of the precious metal. To this is added nine _centumpondia_ of medium silver-lead, each _centumpondium_ of which contains an _uncia_ and a half and a _sicilicus_ of silver; or a total of a _libra_ and a quarter and a _semi-uncia_ and a _sicilicus_ of silver. And likewise they add two _centumpondia_ of poor silver-lead, in each of which there is an _uncia_ and a _drachma_ of silver. Therefore the four liquation cakes contain two and a third _librae_ of silver. Each _centumpondium_ of lead, when it has been liquated from the copper, contains a sixth of a _libra_ and a _semi-uncia_ and a _drachma_ of silver. This alloy we call "rich"

silver-lead; it is carried to the cupellation furnace, in which lead is separated from silver. I have now mentioned in how many ways copper containing various proportions of silver is alloyed with lead, and how they are melted together in the furnace and run into the casting pan.

[Ill.u.s.tration 514 (Crane for liquation cakes): A--Crane. B--Drum consisting of rundles. C--Toothed drum. D--Trolley and its wheels.

E--Triangular board. F--Cakes. G--Chain of the crane. H--Its hook.

I--Ring. K--The tongs.]

Now I will speak of the method by which lead is liquated from copper simultaneously with the silver. The liquation cakes are raised from the ground with the crane, and placed on the copper plates of the furnaces.

The hook of the chain let down from the arm of the crane, is inserted in a ring of the tongs, one jaw of which has a tooth; a ring is engaged in each of the handles of the tongs, and these two rings are engaged in a third, in which the hook of the chain is inserted. The tooth on the one jaw of the tongs is struck by a hammer, and driven into the hole in the cake, at the point where the straight end of the hook was driven into it when it was lifted out of the copper mould; the other jaw of the tongs, which has no tooth, squeezes the cake, lest the tooth should fall out of it; the tongs are one and a half feet long, each ring is a digit and a half thick, and the inside is a palm and two digits in diameter.

Those cranes by which the cakes are lifted out of the copper pans and placed on the ground, and lifted up again from there and placed in the furnaces, are two in number--one in the middle s.p.a.ce between the third transverse wall and the two upright posts, and the other in the middle s.p.a.ce between the same posts and the seventh transverse wall. The rectangular crane-post of both of these is two feet wide and thick, and is eighteen feet from the third long wall, and nineteen from the second long wall. There are two drums in the framework of each--one drum consisting of rundles, the other being toothed. The crane-arm of each extends seventeen feet, three palms and as many digits from the post.

The trolley of each crane is two feet and as many palms long, a foot and two digits wide, and a palm and two digits thick; but where it runs between the beams of the crane-arm it is three digits wide and a palm thick; it has five notches, in which turn five bra.s.s wheels, four of which are small, and the fifth much larger than the rest. The notches in which the small wheels turn are two palms long and as much as a palm wide; those wheels are a palm wide and a palm and two digits in diameter; four of the notches are near the four corners of the trolley; the fifth notch is between the two front ones, and it is two palms back from the front. Its pulley is larger than the rest, and turns in its own notch; it is three palms in diameter and one palm wide, and grooved on the circ.u.mference, so that the iron chain may run in the groove. The trolley has two small axles, to the one in front are fastened three, and to the one at the back, the two wheels; two wheels run on the one beam of the crane-arm, and two on the other; the fifth wheel, which is larger than the others, runs between those two beams. Those people who have no cranes place the cakes on a triangular board, to which iron cleats are affixed, so that it will last longer; the board has three iron chains, which are fixed in an iron ring at the top; two workmen pa.s.s a pole through the ring and carry it on their shoulders, and thus take the cake to the furnace in which silver is separated from copper.

From the vicinity of the furnaces in which copper is mixed with lead and the "slags" are re-melted, to the third long wall, are likewise ten furnaces, in which silver mixed with lead is separated from copper. If this s.p.a.ce is eighty feet and two palms long, and the third long wall has in the centre a door three feet and two palms wide, then the s.p.a.ces remaining at either side of the door will be thirty-eight feet and two palms; and if each of the furnaces occupies four feet and a palm, then the interval between each furnace and the next one must be a foot and three palms; thus the width of the five furnaces and four inters.p.a.ces will be twenty-eight feet and a palm. Therefore, there remain ten feet and a palm, which measurement is so divided that there are five feet and two digits between the first furnace and the transverse wall, and as many feet and digits between the fifth furnace and the door; similarly in the other part of the s.p.a.ce from the door to the sixth furnace, there must be five feet and two digits, and from the tenth furnace to the seventh transverse wall, likewise, five feet and two digits. The door is six feet and two palms high; through it the foreman of the _officina_ and the workmen enter the store-room in which the silver-lead alloy is kept.

[Ill.u.s.tration 517 (Liquation Furnace): A--Sole-stones. B--Rectangular stones. C--Copper plates. D--Front panel. E--Side panels. F--Bar.

G--Front end of the long iron rods. H--Short chain. I--Hooked rod.

K--Wall which protects the third long wall from injury by fire. L--Third long wall. M--Feet of the panels. N--Iron blocks. O--Cakes. P--Hearth.

Q--Receiving-pit.]

Each furnace has a bed, a hearth, a rear wall, two sides and a front, and a receiving-pit. The bed consists of two sole-stones, four rectangular stones, and two copper plates; the sole-stones are five feet and a palm long, a cubit wide, a foot and a palm thick, and they are sunk into the ground, so that they emerge a palm and two digits; they are distant from each other about three palms, yet the distance is narrower at the back than the front. Each of the rectangular stones is two feet and as many palms long, a cubit wide, and a cubit thick at the outer edge, and a foot and a palm thick on the inner edge which faces the hearth, thus they form an incline, so that there is a slope to the copper plates which are laid upon them. Two of these rectangular stones are placed on one sole-stone; a hole is cut in the upper edge of each, and into the holes are placed iron clamps, and lead is poured in; they are so placed on the sole-stones that they project a palm at the sides, and at the front the sole-stones project to the same extent; if rectangular stones are not available, bricks are laid in their place.

The copper plates are four feet two palms and as many digits long, a cubit wide, and a palm thick; each edge has a protuberance, one at the front end, the other at the back; these are a palm and three digits long, and a palm wide and thick. The plates are so laid upon the rectangular stones that their rear ends are three digits from the third long wall; the stones project beyond the plate the same number of digits in front, and a palm and three digits at the sides. When the plates have been joined, the groove which is between the protuberances is a palm and three digits wide, and four feet long, and through it flows the silver-lead which liquates from the cakes. When the plates are corroded either by the fire or by the silver-lead, which often adheres to them in the form of stalact.i.tes, and is chipped off, they are exchanged, the right one being placed to the left, and the left one, on the contrary, to the right; but the left side of the plates, which, when the fusion of the copper took place, came into contact with the copper, must lie flat; so that when the exchange of the plates has been carried out, the protuberances, which are thus on the underside, raise the plate from the stones, and they have to be partially chipped off, lest they should prove an impediment to the work; and in each of their places is laid a piece of iron, three palms long, a digit thick at both ends, and a palm thick in the centre for the length of a palm and three digits.

The pa.s.sage under the plates between the rectangular stones is a foot wide at the back, and a foot and a palm wide at the front, for it gradually widens out. The hearth, which is between the sole-stones, is covered with a bed of hearth-lead, taken from the crucible in which lead is separated from silver. The rear end is the highest, and should be so high that it reaches to within six digits of the plates, from which point it slopes down evenly to the front end, so that the argentiferous lead alloy which liquates from the cakes can flow into the receiving-pit. The wall built against the third long wall in order to protect it from injury by fire, is constructed of bricks joined together with lute, and stands on the copper plates; this wall is two feet, a palm and two digits high, two palms thick, and three feet, a palm and three digits wide at the bottom, for it reaches across both of them; at the top it is three feet wide, for it rises up obliquely on each side.

At each side of this wall, at a height of a palm and two digits above the top of it, there is inserted in a hole in the third long wall a hooked iron rod, fastened in with molten lead; the rod projects two palms from the wall, and is two digits wide and one digit thick; it has two hooks, the one at the side, the other at the end. Both of these hooks open toward the wall, and both are a digit thick, and both are inserted in the last, or the adjacent, links of a short iron chain. This chain consists of four links, each of which is a palm and a digit long and half a digit thick; the first link is engaged in the first hole in a long iron rod, and one or other of the remaining three links engages the hook of the hooked rod. The two long rods are three feet and as many palms and digits long, two digits wide, and one digit thick; both ends of both of these rods have holes, the back one of which is round and a digit in diameter, and in this is engaged the first link of the chain as I have stated; the hole at the front end is two digits and a half long and a digit and a half wide. This end of each rod is made three digits wide, while for the rest of its length it is only two digits, and at the back it is two and a half digits. Into the front hole of each rod is driven an iron bar, which is three feet and two palms long, two digits wide and one thick; in the end of this bar are five small square holes, two-thirds of a digit square; each hole is distant from the other half a digit, the first being at a distance of about a digit from the end. Into one of these holes the refiner drives an iron pin; if he should desire to make the furnace narrower, then he drives it into the last hole; if he should desire to widen it, then into the first hole; if he should desire to contract it moderately, then into one of the middle holes. For the same reason, therefore, the hook is sometimes inserted into the last link of the chain, and sometimes into the third or the second. The furnace is widened when many cakes are put into it, and contracted when there are but few, but to put in more than five is neither usual nor possible; indeed, it is because of thin cakes that the walls are contracted. The bar has a hump, which projects a digit on each side at the back, of the same width and thickness as itself. These humps project, lest the bar should slip through the hole of the right-hand rod, in which it remains fixed when it, together with the rods, is not pressing upon the furnace walls.