The life of Isambard Kingdom Brunel, Civil Engineer Part 48

They consist of an outer tidal basin of about 7 acres, and an inner floating basin of about 11 acres, with a depth of water of 27 feet at spring tides, and 16 feet at neap tides. The two basins are connected by a pa.s.sage or entrance of 50 feet in width, with curved battering walls and an invert, closed by a gate of a single leaf. An important advantage of single gates is that the sill and quoins may be in one plane, and that the troublesome and costly fitting of the hollow quoins is avoided.

The sill was laid 6 feet below what was then the low-water level, as it was thought that future improvements might reduce the bar at the entrance of the river Neath to that level. This has already been nearly accomplished.[181] The total length of the docks is a little over half a mile, and the average breadth is about 400 feet. They are connected with the South Wales Railway by branch railways.

With the exception of the walls dividing the two basins near the entrance gate, the sides of the dock are not constructed with masonry quay walls, in the ordinary manner, but are formed in a very inexpensive manner of slopes pitched with furnace slag, obtained from the copper smelting works on the Neath river, with jetties at intervals for the s.h.i.+pping. Besides being suitable for the soft clay in which the dock is made, this plan is specially adapted for mineral traffic, as the work of loading or discharging a cargo of minerals can only be properly carried on at the point where fixed machinery is provided for the purpose. This machinery may be placed as conveniently on projecting jetties as on a dock wall. The traffic, which consists mainly of coals and metals, is accommodated at the jetties, which are furnished with cranes for loading and unloading the vessels employed in the metal and iron ore trade, and with tipping-frames, which discharge the coals into the s.h.i.+ps. These cranes and tipping-frames are worked by hydraulic machinery.

In order to facilitate the entrance of vessels from the river Neath to the tidal basin, and to protect it from the sea, two pier-heads were built, one at each side of the basin at the point where it joins the river. These piers are of timber piling and framework, filled in with copper slag; the entrance between them is 300 feet wide. They were constructed after Mr. Brunel's death.

The gate is a wrought-iron buoyant gate, with five vertical part.i.tions or bulkheads and six decks. The length is 56 feet; the depth in the middle is 31 feet 6 inches, and at the sides 26 feet 6 inches. The breadth in the middle is 9 feet, and is curved to 2 feet at the ends (see woodcut, fig. 20).

[Ill.u.s.tration: Fig. 20. Briton Ferry Dock Gate.

_Elevation._ _Section A. B._

_Plan._

_Scale of feet._]

The air-chamber, which is similar to that of the Plymouth gates, is placed so that the top is at the level of high-water neap tides, about half-way up the gate.

There are two sluices at low-water level, each having an area of 8 square feet.

The entrance invert being subject to the influx of sand from the outer basin, and to the deposit of coal rubbish dropped into the dock, Mr.

Brunel decided in this gate not to use wheels, but to make the hinge and heel-post strong enough to carry the whole weight of the gate, even if it were unsupported by the buoyancy of the air-chamber.

The heel-post is a ma.s.sive piece of cast iron; the bottom part is bored out, and into it is fitted a cast-iron cylindrical pin, 1 foot 6 inches diameter and 7 feet 6 inches long. On this are ground discs of steel, lubricated with oil, whereon the gate rests and turns. Thus the surfaces exposed to friction are above the sand or grit at the bottom of the dock. The lower end of the pin fits into a cast-iron socket fastened to the masonry, and is prevented from turning round by being made hexagonal. The sides of the hexagon have sufficient play to enable the gate to adjust itself, when shut, to the masonry sill, so as to be water-tight. The top of the heel-post works in a bra.s.s bush, 18 inches diameter and 15 inches broad, enclosed in a ma.s.sive wrought-iron collar, which is strongly fastened by anchor chains to the masonry. After the gate was completed the strength of the hinge was tested by moving the gate before the water was admitted into the dock. The only resistance to the motion of the gate is the slight friction at the hinge.

No coffer-dam was used in the construction of this work, but advantage was taken of a large bank of slag and earth enclosing a portion of the site of the dock. This was extended and raised, and a sea dam formed.

The dam was cut through when the works were completed, and a channel dredged to the depth of 6 feet below low water.

_Brentford Dock._

In 1855 an Act was obtained for making a dock on the Thames at Brentford, and a railway to join the Great Western Railway at Southall.

The dock has an area of about 3 acres.

The works were begun in July 1856, and were completed, and the dock opened, three years later.

The walls are founded in the London clay, which here underlies a bed of gravel of some thickness; from this there was a considerable influx of water.

The chief peculiarity of the dock is the form of construction adopted for the sides. Piers of brickwork, 10 feet long and 2 feet 3 inches thick, are placed at right angles to the sides of the dock at intervals of 26 feet. The backs of these piers are connected by horizontal arches, carried up with a curved batter. The piers are about 20 feet high, and arches are turned upon them, which support the front part of the quay, and meet the horizontal arches at the backs of the piers. Thus the sides of the dock consist of a series of vaults, arched over at the top, and also at the back towards the pressure of the earth.

[Ill.u.s.tration: Fig. 21. Brentford Dock Gate.

_Elevation._ _Section A. B._

_Plan._

_Scale of feet._]

The thickness of the horizontal arches which form the bulk of the wall is only 3 feet, but these are so strengthened by the piers in front, that a wall strong enough to resist the pressure of the earth behind it was obtained by means of a very small quant.i.ty of brickwork.

Along one side of the dock the piers are 31 feet long, in order that coal barges may lie with part of their length in the vaults between the piers while their cargo is being put on board. By this arrangement the barges have their longest dimension at right angles to the side of the dock, and a much greater number can be accommodated than if each occupied a s.p.a.ce alongside the quay wall. The contents of the coal trucks are tipped into the barges through sloping shoots.

The entrance has a clear width of 30 feet, and is closed by a single wrought-iron buoyant gate, which, like the Bristol gates, is, when shut, not quite at right angles to the entrance.

The gate is 33 feet long, 19 feet high, 2 feet 6 inches wide at the middle, curved to 1 foot 6 inches at the sides, and weighs sixteen and a half tons. It is divided into compartments by four decks and two vertical bulkheads. The air-chamber occupies the whole s.p.a.ce below one of the decks, 7 feet 6 inches above the bottom (see woodcut, fig. 21); and there are two sluices, each having an opening of 4 feet by 2 feet.

This gate, like that at Briton Ferry, has no wheel under it, the weight being carried upon the pivot.

In order to avoid side strains upon the pivot and top collar, a counterbalance arm is fastened on the top of the gate. This is formed of two cast-iron girders, bolted together and enclosing weights between them. The ends of these girders project beyond the heel-post over the quay, as in ca.n.a.l lock gates, and carry the machinery by which the gate is turned, as there are no crabs, chains, or chain rollers. Instead of these, a cast-iron circular rack is fixed on the top of the masonry, in which a pinion works, turned by gearing fixed to the end of the counterbalance.

This gate turns with remarkable freedom, and the current of water running into the dock on a spring tide opens it completely.

_Pier at Neyland, Milford Haven._

The South Wales Railway was originally intended to terminate at Fishguard, on the north coast of Pembrokes.h.i.+re, with the view of securing a large quant.i.ty of Irish traffic, the distance across the channel to the Irish coast at Wexford being only 60 miles, less than the distance from Holyhead to Kingstown.

It was, however, ultimately decided to form a terminus, which would accommodate the ordinary Irish traffic, and would not require such an extensive outlay on harbour works as would have been necessary on the northern coast.

With this object, the inlet or natural harbour of Milford Haven was examined, and the South Wales Railway was carried to Neyland Point, opposite Pembroke, where the position is sheltered, and there is deep water at all times of tide for the largest vessels.

The pier at Neyland, or New Milford, which was made in 1857, consists of a timber viaduct, with a pontoon at the end, 150 feet long and 42 feet beam, loaded so as to draw about 7 feet. There is a depth of 16 feet alongside it at low water, and it is connected with the sh.o.r.e by a landing bridge. The pontoon is made of wrought iron, and has three transverse and two longitudinal bulkheads. It is moored by chain cables, which pa.s.s through two large hawse pipes, extending from the bottom nearly up to the deck, with cast-iron mouthpieces at their lower ends.

The cables pa.s.sing through these are anch.o.r.ed firmly to the ground at a considerable distance from the pontoon.

The pontoon was intended to be the centre of several others, which were to be moored in deeper water.

The rise of tide being sometimes as much as 25 feet, it was necessary that the landing bridge should be of considerable length, in order that there should be a moderate inclination at all times of tide. It is accordingly made in one span of 205 feet. It consists of two plate-iron side girders, of the uniform depth throughout of 14 feet, and width of 2 feet 6 inches. These are placed 12 feet 6 inches apart, the roadway being between them. The ends of the girders which rest on the pontoon are provided with cast-iron wheels, 1 foot 6 inches in diameter.

The pier has since been extended by additional pontoons, which were those used in the floating of the Saltash Bridge.

CHAPTER XV.

_MISCELLANEOUS WORKS._

THE GREAT EXHIBITION OF 1851--THE CRYSTAL PALACE WATER TOWERS, 1853--POLYGONAL RIFLE, 1852--GUNNERY EXPERIMENTS, 1854--FLOATING GUN-CARRIAGE, 1854--RENKIOI HOSPITAL BUILDINGS, 1855.

There are several matters of importance in which Mr. Brunel was engaged, which could not under any system of cla.s.sification be introduced into the preceding chapters; these are therefore collected under one head of 'miscellaneous works.'

The first of these is his connection with the Great Exhibition of 1851.

He was from the beginning one of the most zealous supporters of this undertaking, and was appointed a member of the Committee of the Section of Machinery, whose duty it was to cla.s.sify the objects to be exhibited in that department.

Upon the question of awarding prizes to exhibitors, Mr. Brunel held a very decided opinion adverse to the plan ultimately adopted. In a letter to the Chairman of the Committee, dated March 11, 1850, he writes:--

I am sorry to say that I am obliged to leave town to-night.

We are summoned to-morrow, it appears, on the subject of prizes.